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EV High Voltage Heat Shrink Tubing

SKU HSTW125-21-075-200-OR
Original price $128.72 - Original price $304.00
Original price
$186.88
$128.72 - $304.00
Current price $186.88
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  • Sizes & Lengths: Available from 3/4” – 1-1/2” Inside Diameter, & Sold in 100 & 200 Feet Spools
  • High-Voltage Identification: The Bright Orange Color allows for easy identification of high-voltage cables, aiding emergency responders and ensuring compliance with SAE safety guidelines.
  • High-Voltage Insulation: Designed for electrical insulation up to 2500V, making it ideal for high-voltage applications like electric vehicles (EVs), battery packs, inverters, motor wiring, and charging systems.
  • Durable Polyolefin Construction: Made from polyolefin, offering exceptional resistance to high temperatures, UV exposure, chemicals, and abrasion for long-lasting performance in harsh environments.
  • Compliance with Safety Standards: RoHS Compliant and UL Listed (File No. E536025), tested in accordance with ASTM D2671 and compliant with UL224 and SAE standards for automotive safety.
  • Flame Retardant and UV Resistant: Provides enhanced safety with flame-retardant properties and UV resistance, protecting electrical systems from potential hazards.
  • Secure Shrink Fit: Features a 2:1 shrink ratio, ensuring a tight, secure fit over wires, connectors, and cables for superior insulation and protection against moisture, wear, and electrical shorts.
  • Wide Temperature Range: Operates reliably in extreme conditions, with a temperature range of -67℉ to 257℉ (-55℃ to 125℃).
  • Chemical Resistance: Built to withstand acidic and alkaline environments, making it suitable for demanding industrial and transportation applications.
  • Versatile Applications: Perfect for use in electric cars, trucks, buses, and other vehicles. Suitable for wiring in battery packs, charging ports, motor systems, and industrial transportation needs.

Protect and extend the life of your electric vehicle’s electrical systems with Kable Kontrol’s EV Heat Shrink Tubing, a high-performance solution designed for superior insulation and durability. With a voltage rating of up to 2500V, this tubing is built to handle demanding high-voltage applications in electric vehicles, battery packs, inverters, motor wiring, and charging ports.

Constructed from durable polyolefin, this heat shrink tubing offers exceptional resistance to extreme temperatures, abrasion, UV exposure, and chemical damage. Its 2:1 shrink ratio ensures a secure fit over wires and connectors, providing reliable protection against moisture, electrical shorts, and wear.

The bright orange color aids in identifying high-voltage cables, following SAE safety guidelines, making it easier for emergency responders to locate critical wiring in vehicles. Certified RoHS compliant and UL Listed (File No. E536025), this tubing meets UL224 standards and is tested in accordance with ASTM D2671 for safety and performance.

Operating in temperatures from -67℉ to 257℉ (-55℃ to 125℃), this tubing is perfect for use in cars, trucks, buses, and other industrial and commercial vehicles.

Benefits

  • High Voltage Rating: Insulates up to 2500V for safe, high-voltage connections.
  • Durable Construction: Made from polyolefin to resist heat, chemicals, abrasion, and UV exposure.
  • Certified Safe: Meets UL224, SAE, and RoHS standards for electrical safety.
  • Flame Retardant: Provides added protection against fire hazards.
  • Wide Operating Range: Performs reliably in temperatures from -67℉ to 257℉ (-55℃ to 125℃).
  • Bright Orange Color: Ensures high-voltage cables are easily identifiable.
  • Versatile Applications: Ideal for use in electric vehicles, battery systems, and more.

Available in convenient 100-foot spools, EV Heat Shrink Tubing is the ultimate choice for ensuring the safety, reliability, and longevity of your high-voltage electrical systems.

UL Listed, File E536025
RoHS Compliant

Technical Specifications

Item Testing Method Requirement
Physical Tensile strength (MPa) UL224 ≥10.4
Elongation (%) UL224 ≥200
Tensile strength after aging (MPa) UL224;158℃×168hr ≥7.3
Elongation after aging (%) UL224;158℃×168hr ≥100
Heat shock UL224 No viscidity, no cracking
Cold blend UL224;-30℃×1hr No cracking
Electrical Dielectric withstand 300V UL224;1500V 1min Without breakdown
600V UL224;2500V 1min Without breakdown
Dielectric strength (kV/mm) UL224 ≥15
Volume resistance (Ω.cm) UL224 ≥1×1014
Chemical Copper stability UL224; 158℃×168hr Pass
Anti corrosion UL224; 158℃×168hr Pass
Flammability ASTM D2671 C VW-1
UL94 V-0(Sample thickness:3mm)

Product Specifications

Size

As Supplied (mm) After Shrinkage (mm)

Application

range (mm)

inches    mm    Inside Diameter Wall Thickness Inside Diameter Wall Thickness
3/4”

18

19.0±0.5

0.70±0.20

≤9.00

1.35±0.20

18
1”

25

26.0±0.5

0.70±0.20

≤12.50

1.35±0.20

25
1-1/4”

30

31.5±1.0

0.70±0.20

≤15.00

1.35±0.20

25-35
1-1/2”

40

41.5±1.0

0.70±0.20

≤20.00

1.35±0.20

35-45